Underdrain assembly

ABSTRACT

An underdrain assembly for filtering particulates from a fluid having an upper structure connected to a bottom plate. At least one flow control vane is positioned between the upper structure and the bottom plate for directing and managing fluid flow through the assembly. The upper structure can have first and second filtration members, the second filtration member positioned between the first filtration member and the bottom plate. The second filtration member can have a shape that restricts fluid flow within the underdrain. The underdrain can have air and water inlets. The water inlet can have an end with a plate covering an upper portion thereof. The end can also include an opening having an angular cut forming an angle with respect to a longitudinal axis of the water inlet. Thus arranged, air is prevented from migrating out the water line. A resilient mounting arrangement for the underdrain is also disclosed.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of Ser. No. 16/216,577, filed Dec. 11,2018, which is a continuation of application Ser. No. 14/767,888, filedAug. 13, 2015, now U.S. Pat. No. 10,151,099, issued Dec. 11, 2018, whichin turn is a National Phase application of PCT/US2014/016464, filed Feb.14, 2014, which claims the benefit of U.S. Provisional Application No.61/765375, filed Feb. 15, 2013, each of which is hereby fullyincorporated herein by reference.

BACKGROUND Field of the Invention

Embodiments of the invention generally relate to an assembly and methodof filtration. More specifically, the invention relates to an assemblyand method for underdrain filtration.

Description of the Related Art

Underdrain assemblies are designed to filter various particulates fromlarge volumes of fluid, such as water. In general, “dirty” water is sentthrough filter media to help remove particulates, and reaches aplurality of underdrains that are designed to keep the filter media out,yet allow for the water to drain into and through the underdrain. Eachunderdrain has an opening that leads to a centralized trench thatcollects all filtered water, and the filtered water is eventuallyremoved from the trench. Underdrain assemblies may also allow water tobe backwashed for cleaning and/or filtering purposes. During thebackwash process, water may be injected into the centralized trench,moved up through the plurality of underdrains, and out through thefilter media.

Ideally, fluid is evenly distributed throughout the length of anunderdrain, and fluid flow rates are steady throughout the length of theunderdrain into the trench. However, underdrain assemblies haveincreased in size over the years, and the distribution of fluid andfluid flow through the underdrain assemblies have become problematic. Inaddition, the design of current flume plates, which support underdrainson top of trenches, may lead to issues when fluid moves from theunderdrains into the trench, and installing extended lengths ofunderdrain assemblies have also become more challenging.

What is needed is an assembly and method of underdrain filtration thatavoids problems associated with current underdrain assemblies.

SUMMARY

In one embodiment, the invention generally relates to an underdrainapparatus that includes an upper structure for filtering particulatesfrom a fluid which is connected to a bottom plate. At least one flowcontrol vane is positioned between the upper structure and the bottomplate.

In one embodiment, the invention relates to an underdrain apparatuscomprising an upper structure for filtering particulates from a fluidand a bottom plate connected to the upper structure. The upper structureincludes a first filtration member and a second filtration member,wherein the second filtration member is positioned between the firstfiltration member and the bottom plate and includes a formation thatrestricts fluid flow within the underdrain.

In one embodiment, the invention relates to an underdrain assemblycomprising a trench, one or more underdrains positioned across thetrench, and a layer of filter media placed over the one or moreunderdrains. The underdrains include an upper structure for filteringparticulates from a fluid, a bottom plate connected to the upperstructure that includes an opening for draining the fluid into thetrench, and at least one flow control vane positioned between the upperstructure and the bottom plate.

In one embodiment, the underdrain assembly may further comprise flumeplate or tubular member positioned in the trench for directing fluidflow. The flume plate or tubular member may include smaller pipeextensions, which are then embedded into a floor of the trench, and mayallow for the inflow or outflow of fluid.

In one embodiment, in place of a plate over a trench, a large pipe withsmaller pipe extensions which are embedded into the floor of the basincan be used. The larger pipe may be connected to piping external to thebasin allowing for the inflow and outflow of fluid.

In one embodiment, an underdrain assembly is disclosed, comprising atrench and an underdrain positioned across the trench. The underdraincan include an upper structure for filtering particulates from a fluid,a bottom plate connected to the upper structure and including an openingfor draining the fluid into the trench. A water inlet may be providedfor introducing water from a chamber into an interior portion of theunderdrain. An air inlet may be provided for introducing air into theinterior portion of the underdrain. The water inlet may include a firstend exposed to the chamber and a second end exposed to the interiorportion of the underdrain. The second end may have an end plate covetingan upper portion of the second end. The second end further may includean opening having an angular cut that forms an angle with respect to alongitudinal axis of the water inlet.

In one embodiment, an underdrain assembly is disclosed, comprising anunderdrain positioned on a base. The underdrain may include an upperstructure for filtering particulates from a fluid, a bottom plateconnected to the upper structure, and a hold-down mechanism foradjustably coupling the underdrain to the base. The hold-down mechanismmay include an anchor bolt coupled to the base, a hold-down bar coupledto one end of the anchor bolt via a resilient member, and a levelingbolt having a first end in contact with the hold-down bar and a secondend in contact with the base. Rotating the leveling bolt may adjust aposition of the bottom plate with respect to the base.

In one embodiment, a manifold assembly for a plurality of underdrains,comprising a plurality of underdrains, each of the plurality ofunderdrains comprising an end connection, and a manifold having aplurality of receiving connections disposed along a longitudinal lengthof the manifold, each of the plurality of receiving connectionsconfigured to receive the end connection of a respective one of theplurality of underdrains.

In one embodiment, an underdrain using sets of perforations for air andwater control, can position the perforations strategically to optimizethe operational installed angle of the underdrain from a perfecthorizontal line. The perforations can be placed in either or theU-shaped channels or the flow control plate.

The above summary is not intended to describe each illustratedembodiment or every implementation of the subject matter hereof. Thefigures and the detailed description that follow more particularlyexemplify various embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

Subject matter hereof may be more completely understood in considerationof the following detailed description of various embodiments inconnection with the accompanying figures, in which:

FIG. 1 is a perspective view of a typical underdrain assembly.

FIG. 2 is a perspective view of an underdrain according to oneembodiment of the invention.

FIG. 3 is a perspective view of an underdrain according to oneembodiment of the invention.

FIG. 4A is a cutaway perspective view of an underdrain according to oneembodiment of the invention.

FIG. 4B is a cutaway perspective view of an underdrain according to oneembodiment of the invention.

FIG. 5 is a perspective view of a top cap according to one embodiment ofthe invention.

FIG. 6 is a perspective view of an underdrain according to oneembodiment of the invention.

FIG. 7A is a perspective view of an underdrain according to oneembodiment of the invention.

FIG. 7B is a perspective view of an underdrain according to oneembodiment of the invention.

FIG. 7C is a partial cutaway view of the underdrain of FIG. 7B.

FIG. 7D is an end view of the underdrain of FIG. 7B.

FIG. 7E is a cross-section view of the underdrain of FIG. 7B, takenalone line V-V of FIG. 7D.

FIG. 7F is a perspective view of an underdrain according to oneembodiment of the invention.

FIGS. 7G and 7H are partial cutaway views of the underdrain of FIG. 7F.

FIG. 7I is an end view of the underdrain of FIG. 7F.

FIG. 7J is a cross-section view of the underdrain of FIG. 7F, takenalone line W-W of FIG. 7I.

FIG. 7K is a cross-section view of an underdrain according to oneembodiment of the invention.

FIG. 8 is an illustration of a manifold assembly for a plurality ofunderdrains according to one embodiment of the invention.

FIG. 9 is a perspective view of a flume plate for an underdrain assemblyaccording to one embodiment of the invention.

FIG. 10 is a side view of a further embodiment of an underdrain assemblyaccording to an embodiment of the invention.

FIG. 11 is a cross-section view of the underdrain assembly of FIG. 10taken along line 11-11 of FIG. 10.

FIG. 12 is a detail view of a portion of the cross-section view of FIG.11.

FIG. 13 is an isometric cutaway view of the underdrain assembly of FIG.10.

FIG. 14 is a detail cutaway view of a portion of the view of FIG. 13.

FIG. 15 is a detail view of a water inlet line and plate portion of theunderdrain assembly of FIG. 10.

FIG. 16 is a partial cross-section view of an embodiment of a waterinlet line of the underdrain assembly of FIG. 10.

FIG. 17 is a partial cross-section view of another embodiment of a waterinlet line of the underdrain assembly of FIG. 10.

FIG. 18 is a perspective view of an embodiment of an underdrainaccording to one embodiment of the invention, the underdrain positionedapart from a water chamber assembly.

FIG. 19 is a reverse perspective view of the underdrain of FIG. 18.

FIG. 20 is a cutaway perspective view of the underdrain of FIG. 18engaged with the water chamber assembly.

FIG. 21 is a cross-section view of the underdrain of FIG. 18 engagedwith the water chamber assembly.

FIGS. 22 and 23 are cross-section views of embodiments of air inletlines for use with the underdrain assembly of FIG. 10.

FIG. 24 is a perspective view of a portion of an underdrain assemblyaccording to an embodiment of the invention.

FIG. 25 is a cross section of an underdrain assembly incorporation theportion shown in FIG. 24.

FIG. 26 is a perspective view of an underdrain assembly according to anembodiment of the invention.

FIG. 27 is a partial cutaway view of the underdrain assembly of FIG. 26.

FIG. 28 is an end view of the underdrain assembly of FIG. 26.

FIG. 29 is a cross-section view of the underdrain assembly of FIG. 26,taken alone line Z-Z of FIG. 28.

FIG. 30 is a cross-section view of an underdrain assembly according toan embodiment of the invention.

FIG. 31 is a cross-section view of an underdrain assembly according toan embodiment of the invention.

FIG. 32 is a side view of an improved hold-down mechanism for use withthe disclosed underdrain assembly.

FIG. 33 is an isometric view of the hold-down mechanism of FIG. 32.

While various embodiments are amenable to various modifications andalternative forms, specifics thereof have been shown by way of examplein the drawings and will be described in detail. It should beunderstood, however, that the intention is not to limit the claimedinventions to the particular embodiments described. On the contrary, theintention is to cover all modifications, equivalents, and alternativesfalling within the spirit and scope of the subject matter as defined bythe claims.

DETAILED DESCRIPTION OF THE DRAWINGS

An underdrain assembly 5 is shown in FIG. 1, according to oneembodiment. The underdrain assembly 5 includes a base 10 that iscomprised of a compact fill, such as concrete, which is placed in adesignated underdrain area. The base 10 includes a trench 15 thatprovides a centralized fluid flow collection area. A flume plate 20,which is typically a steel plate, is inserted into the trench 15, andincludes tubes 25 (shown in FIG. 9) for connecting to individualunderdrains 30 located above the trench 15. A plurality of underdrains30 traverse the trench 15 and the flume plate 20. The underdrains 30include a bottom plate 35 which includes an opening for receiving theflume plate tube 25, and an upper structure 40 that prevents filtermedia from entering into the underdrain, while allowing fluid into theunderdrain. A layer of filter media 45 is placed over the plurality ofunderdrains 30. Water 50 is then allowed to move over and through thefilter media 45, through the underdrains 30, and through the trench 15.Alternatively, in the backwash process, water may be pushed through thetrench 15, through the flume plate tubes 25, through the plurality ofunderdrains 30, and through the filter media 45.

Various embodiments of underdrains are described herein, and all may beused in conjunction with the general underdrain assembly described aboveand shown in FIG. 1. FIG. 2 is a perspective view of an underdrain 30according to one embodiment of the invention. The underdrain 30 includesa bottom plate 35, an upper structure 40 that prevents filter media fromentering into the underdrain, and one or more flow control vanes 60 thatextend at least partially within the underdrain 30.

The upper structure 40 includes a first filtration member 42 such as awire mesh screen, a plurality of screen elements, a perforated plate, orany other structure capable of filtering media known in the art. Thefirst filtration member 42 allows water or liquid to flow through theupper structure 40 while preventing media and other particulates frommoving through the upper structure 40. An exemplary first filtrationmember 42 includes a Vee-Wire® screen. Optionally, the upper structure40 further includes a support member 44, which is coupled to the firstfiltration member 42. The support member 44 provides support to thefirst filtration member 42, which in turn supports the weight of thefluid and filter media sitting on top of the underdrain 30. The supportmember 44 includes holes or perforations that allow the fluid or waterto flow through the upper structure 40. The support member 44 could beany structure that supports the weight of the fluid and includes holes.In one embodiment, as shown in FIGS. 2 and 3, the support member 44 is aseries of channel rods with perforations or holes along the length ofeach channel rod. A channel rod in the embodiment shown is a member thatextends longitudinally along the first filtration member 42 and includesa u-shaped cross section. The channel rods may run adjacent to oneanother wherein outer faces of sides of the channel rods interface, andwherein top portions of the sides interface with the first filtrationmember 42. In one embodiment, the support member 44 is a perforatedplate that is adjacent the first filtration member 42. The perforationsof any embodiment can be strategically placed to maximize theperformance and tolerance of the air water interface plenum.

The upper structure 40 may be semi-cylindrical, arced or curved, asshown in FIGS. 2 and 3. The upper structure 40 may also be configuredinto a box-like structure with the first filtration member 42 on atleast a portion of a top side. The first filtration member 42 could alsobe positioned on at least a portion of a side of the upper structure 40.It is contemplated that the upper structure 40 may comprise a variety ofconfigurations, so long as water or liquid is allowed to flow throughthe upper structure 40 and prevent media and particulates from enteringinto the underdrain 30. The upper structure could be constructed tohouse multiple instances of the lower control devices.

The upper structure 40 connects to the bottom plate 35 of the underdrain30. The bottom plate 35 of the underdrain 30 can be flat to allow fluidto uniformly move through the underdrain. Formed or curved shapes thatenhance structural or flow performance can also be used. The bottom 35includes at least one opening that leads to a trench 15, pipe or otherheader assembly beneath the underdrain 30. This opening can also belocated at the ends of the underdrain for flow chambers with verticalcover plates. The opening allows water or fluid to drain into the trench15 so that the water or fluid may be collected in a centralizedlocation. The opening may also receive a flume tube from a flume plate20 located in the trench 15 to assist with drainage of the fluid.

The underdrain 30 also includes one or more control vanes 60 forcontrolling the distribution of fluid flow within the underdrain 30. Thecontrol vanes 60 may restrict or redirect fluid flow to approximate thechange in resistance that would be achieved with a variable geometry orstep-down header without actually changing the geometry of the upperstructure 40 of the underdrain 30. The control vanes 60 may be of anygeometry, such as a rectangular plate, slotted plate, semi-circularplate or tubular configuration. The control vanes 60 may also be of anywidth or length, and such width or length may vary from control vane tocontrol vane. The angle of the control vanes 60 relative to thecenterline of the underdrain 30 can also be altered as needed to improveflow distribution and control. As shown in FIG. 2, in one embodiment,one or more control vanes 60 may extend at least partially from theupper structure 40 towards the bottom plate 35. In one embodiment, oneor more control vanes 60 may extend at least partially from the bottomplate 35 toward the upper structure 40. In one embodiment, one or morecontrol vanes 60 may extend from the upper structure 40 towards thebottom plate 35 while one or more control vanes 60 extend from thebottom plate 35 towards the upper structure 40. In one embodiment, oneor more control vanes 60 can extend at least partially from a first sideof the upper structure to a second side of the upper structure, as shownin FIG. 3.

One or more of the control vanes 60 may be positioned perpendicular tothe bottom plate 35, as shown in FIG. 2. One or more of the controlvanes 60 could be positioned at one or more angles with respect to thebottom plate 35. One or more of the control vanes 60 may also bepositioned parallel to the bottom plate, as shown in FIG. 3.

In some embodiments, the control vanes can include one or more pipes ortubes of any appropriate cross-section that can be used in a similarfashion to the vertical or horizontal control vanes 60 described herein.

In one embodiment, one or more control vanes 60 may be incrementallyplaced along a longitudinal length of the underdrain 30, as shown inFIG. 4A. The spacing between each control vane 60 may vary or beequidistant from one another. FIG. 4A shows a cutaway perspective viewof an underdrain 30, where two pairs of control vanes 60 are positionedperpendicular to the bottom plate 35 and parallel to one another. Itwill be appreciated that one or more additional control vanes could beoriented, for example, perpendicular to the bottom plate 35 andperpendicular to control vanes 60. In addition, the control vanes 60need not be positioned parallel or perpendicular to each other, and itis contemplated that some or all of the control vanes can be positionedat a variety of angles with respect to each other. It is alsocontemplated that any number of control vanes 60 may be positioned alongthe longitudinal length of the underdrain 30 at various positions toprovide a desired flow scheme and/or flow regime. For example, controlvane 60 can be positioned over the opening 65 in the bottom plate 35 ofthe underdrain 30, and may, in one embodiment, extend into the trench 15below the underdrain 30. The control vanes 60 may be positioned andangled along the longitudinal length of the underdrain 30 to achieve adesired fluid distribution along the underdrain 30.

Tubular geometry control vanes 60 can also be used. FIG. 4B shows a setof ring elements 60 a and a tube element 60 b disposed along thelongitudinal length of the underdrain 30 at various positions. Thesering/tube elements 60 a, 60 b can be positioned as desired to controlthe flow passing through the underdrain 30. FIG. 4B shows a non-limitingexemplary arrangement of a plurality of ring elements 60 a and a tubeelement 60 b along the length of the underdrain 30. As can be seen, thesizes of the ring elements 60 a can be varied, as desired. In someembodiments, some or all of the ring elements 60 a are concentricallyarranged, though this is not necessary. Likewise, the use, placement andsizing of the tube element 60 b (or elements) can also be varied toobtain a desired flow scheme.

In one embodiment, the underdrain 30 further comprises a top cap 70 forplacement within the opening 65 in the bottom plate 35 of the underdrain30. The top cap 70 may receive the flume tube 25 of a flume plate 20,such that fluid may flow into the top cap 70, out through the flume tube25 and then into the trench 15. One embodiment of the top cap 70 isillustrated in FIG. 5.

The top cap 70 may extend at least partially within or may be fullydisposed within the underdrain 30. The top cap 70 is generally hollowwith an outer wall 71 and an inner wall 73. While the embodiment of thetop cap 70 in FIG. 5 is shown as being cylindrical, the top cap 70 couldinclude alternate configurations, such as a box-like configuration. Thetop cap 70 includes one or more top cap openings 72 positioned along aside of the top cap 70 and extending from the outer wall 71 to the innerwall 73. The top cap openings 72 allow fluid to flow from the interiorof the underdrain 30 into the top cap 70, and move through the opening65 and into the trench 15 below the underdrain 30. The top cap openings72 serve to provide a restriction for the fluid moving through thelength of the underdrain 30. Optionally, the top cap 70 may furtherinclude one or more top cap control vanes 75 positioned within the topcap 70. The top cap control vanes 75 may extend from one side of theinner wall to a second side of the inner wall, or from a top portion ofthe top cap 70, and the top cap control vanes 75 may be positioned atany angle relative to the bottom plate 35. The top cap control vanes 75may extend above or below the top cap 70. The top cap control vanes 75further provide direction to the fluid flowing through the top cap andalso help restrict fluid flow in certain configurations.

FIG. 6 is a perspective view of an underdrain 130 according to oneembodiment of the invention. The underdrain 130 includes an upperstructure 140 and a bottom plate 135, which are similar to those alreadydescribed. The upper structure 140 includes a first filtration member142, which allows water or liquid to flow through the upper structure140 while preventing media and other particulates from moving throughthe upper structure 140. The upper structure 140 may optionally includea second filtration member 144, which in one embodiment, is a perforatedplate. The second filtration member 144 may be coupled to the firstfiltration member 142 so as to support the first filtration member, ormay be positioned a distance away from the first filtration member 142,as shown in FIG. 6. The second filtration member 144 includesperforations or holes that allow fluid or water to move through theupper structure 140. When the second filtration member 144 is positionedaway from the first filtration member 142, as shown in FIG. 6, thesecond filtration member 144 effectively provides a restriction withinthe underdrain 130. The second filtration member 144 may optionallyinclude one or more formations 146 as shown in FIG. 7A, which may alsoprovide a restriction for fluid flow through the underdrain 130, or mayprovide direction to the fluid flow. The configurations may also allowcontrol and separation of different types or phases of fluid flow, suchas mixed air and water flows. The formations 146 may includecross-sectional shapes in an s-shape pattern, a concave or convexpattern, a z-shape pattern, a w-shaped patter, a v-shaped pattern, orany other pattern known in the art. In one embodiment, the underdrain130 includes control vanes 60 which may be positioned between the firstfiltration member 142 and the second filtration member 144, or betweenthe second filtration member 144 and the bottom plate 135. It iscontemplated that the control vanes 60 could be configured in a varietyof ways as previously discussed in order to distribute the fluid flowwithin the underdrain. The filtration member 144 can also be configuredwith a variable geometry to enhance the flow distribution, as shown inFIGS. 7B-7J. These arrangements illustrate exemplary configurations thatcan improve flow control, and can create a space for an air plenum to bedeveloped in a more contained space. These options illustrate geometrieswith both an open bottom plenum (FIGS. 7B-7E) and a closed bottom plenum(FIGS. 7F-7J).

For example, FIGS. 7B-7I show an embodiment of an underdrain 130 with aplenum open to the interior of the underdrain 145 The underdrain 130 ofthis embodiment includes a first filtration member 142 and aspaced-apart second filtration member 144 formed as amultiply-trapezoidal shaped perforated plate. The second filtrationmember 144 thus provides the open bottom plenum 145 with a lowertrapezoidal portion 145 a and an upper trapezoidal portion 145 b (seeFIG. 7D). The upper trapezoidal portion 145 b is in direct communicationwith an air inlet line 102. The air inlet line 102 may be coupled to asource of compressed or pressurized air (not shown) to provide a desiredair plenum in an upper portion of the underdrain 130.

FIGS. 7F-7J show an embodiment of an underdrain 130 with a closed bottomplenum. The underdrain 130 of this embodiment includes a firstfiltration member 142 and a spaced-apart second filtration member 144.The second filtration member 144 is again formed as amultiply-trapezoidal shaped perforated plate. In this embodiment,however, the lower trapezoidal portion 145 a and the upper trapezoidalportion 145 b of the bottom plenum 145 are separated by a plate 144 a(best seen in FIGS. 7F and 7I), thus separating the upper plenum portionfrom the lower plenum portion. The upper trapezoidal portion 145 b is indirect communication with the air inlet line 102. The air inlet line 102may be coupled to a source of compressed or pressurized air (not shown)to provide a desired air plenum in an upper portion of the underdrain130.

FIG. 7K illustrates an embodiment of an underdrain 130 that employsmultiple second filtration member 144. In this embodiment, a pair ofsecond filtration members 144 are positioned side-by-side on the bottomplate 135. It will be appreciated, however, that greater numbers ofsecond filtration members 144 can be used, as desired. It will also beappreciated that this multiple second filtration member 144 arrangementcan be implemented in any or all of the embodiments described inrelation of FIGS. 7A-7J.

As will be appreciated, the embodiments of FIGS. 7A-K employ a secondaryscreening surface to distance the filter media from the air release,providing better distribution and less damage to the media.

FIG. 8 is an illustration of a manifold assembly for a plurality ofunderdrains according to one embodiment of the invention. In oneembodiment, each underdrain 30 includes an end connection 82 thatconnects to a manifold 80. The end connection 82 includes formationsthat may be accepted by a reciprocal receiving connection 84 included onthe manifold 80. The manifold 80 provides one or more receivingconnections 84 along a longitudinal length, wherein one or moreunderdrains 30 may connect. The manifold 80 may also provide the one ormore receiving connections 84 on opposing sides of the manifold 80. Forexample, one underdrain 30 may connect to the manifold 80 from one side,and a second underdrain 30 may connect to the manifold 80 directlyopposite of the other underdrain 30. The manifold 80 allows underdrains30 to be accurately positioned relative to one another. Furthermore, themanifold 80 allows for easy installation of multiple underdrains 30installed in series to obtain a desired length. It is contemplated thateach underdrain 30 could be manufactured to a variety of standardlengths, each with the end connection 82 for connection to a manifold oran end cap. Depending on the design needs and underdrain length of aparticular facility, an underdrain assembly could be easily and quicklyassembled by joining multiple underdrains 30 via a manifold connection.

In one embodiment, the manifold receiving connection 84 includes atleast one seal to prevent fluids from leaking out of the underdrainassembly and a locking assembly to couple the underdrain 30 to themanifold. In one embodiment, the receiving connection 84 of the manifold80 and the end connection 82 of the underdrain 30 may include aQuickloc™ connection. A receiving connection 84 and end connection 82could be the connections, such as reference numbers 10, 14, for example,described in U.S. Pat. No. 8,516,678, entitled “Push Lock PipeConnection System,” which is herein incorporated by reference in itsentirety.

It is also contemplated that instead of the manifold 80 receiving theunderdrains 30, that the underdrains 30 could receive the manifold. Forexample, the flume tubes 25 of the flume plate 20 may extend into themanifold 80 that connects one or more underdrains 30 together. In eitherconfiguration, both the manifold 80 and the underdrains 30 includereciprocal formations that lock together and form a seal.

FIG. 9 is a perspective view of a flume plate 20 for an underdrainassembly according to one embodiment of the invention. The flume plate20 is formed to fit within the trench 15 of an underdrain assembly. Theflume plate 20 includes a top portion 24 and two side portions 26. Thetop portion 24 and two side portions 26 may consist of steel, but it isalso contemplated that it could consist of other materials such as apolypropylene or other rigid material. The top portion 24 issubstantially flat so that the bottom plate 35 of an underdrain may beadequately supported by the flume plate 20, and the flume plate includesone or more flume tubes 25 positioned along its longitudinal length. Theflume tubes 25 are positioned within openings 65 in the bottom plates 35of the underdrains 30. The flume plate 20 further includes one or morelock-in tabs 22 positioned on the side portions 26 of the flume plate20. The lock-in tabs 22 are received by reciprocal slots in the trench15 so that the flume plate 20 may not move from its position within thetrench 15. The flume plate 20 may also include a plurality of anchors 27coupled to the two side portions 26 of the flume plate 20. The pluralityof anchors 27 extend upward and help position the underdrains 30, whichgenerally run perpendicular to the trench 15 and flume plate 20, on theflume plate 20. Furthermore, the anchors 27 may optionally be coupled tothe underdrains 30 to ensure the position of the flume plate 20 relativeto the underdrains 30 remain constant. In one embodiment, the flumetubes 25 of the flume plate 20 extend into the manifold 80 that connectsone or more underdrains 30 together and the anchors 27 are coupled tothe manifold 80. In one embodiment, a tubular member or other connectingstructure may be used in place of the flume plate 20 to direct fluidflow through the trench 15. The tubular member may also include smallerpipe extensions, which are then embedded into a floor of the trench, andmay allow for the inflow or outflow of fluid.

In some embodiments the flume plate 20 may include one or morestiffeners 86 positioned on the upper and/or lower surface thereof toenable the thickness of the flume plate to be reduced. In theillustrated embodiment a pair of rectangular stiffeners 86 are providedon the lower surface of the flume plate 20. By adjusting the size, shapeand/or position of these stiffeners 86 on the flume plate 20, fluiddistribution may be adjusted as desired. For example, in someembodiments the stiffeners 86 may be arranged adjacent to each other toform a “V” shape that can be used to adjust fluid distribution. It willbe appreciated that the stiffeners 86 can be formed from the samematerial as the flume plate 20, or they may be formed from a differentmaterial.

FIGS. 10-17 show an embodiment of the disclosed underdrain 30 in which awater inlet line 88 is provided at a longitudinal end 90 of theunderdrain. The water inlet line 88 passes through, and is sealed to, aplate 92 via an elastomeric seal 94 such as a rubber gasket. Thus, onone side of the plate 92 the water inlet line 88 is exposed to a waterchamber 96 to enable water from the water chamber to flow through thewater inlet line 88 into an interior portion 98 of the underdrain 30.Air may be introduced into an air plenum portion 100 of the underdrain30 via an air inlet line 102. In the illustrated embodiment, the airinlet line 102 is disposed through the top of the underdrain 30, butthis is not critical and in some embodiments the air inlet line 102 maybe positioned so as to introduce air horizontally into the air plenumportion 100. The air inlet line 102 may be coupled to an appropriatesource of compressed or pressurized air (not shown) so as to force airthrough the air inlet line into the interior portion 98 of theunderdrain 30. In some embodiments the air inlet line 102 may be coupledto an air header that itself is disposed on top of the underdrain 30 andacts as a hold-down bar for the underdrain. In some embodiments, the airinlet line may be coupled to an internal air pipe with perforations orother flow control devices to distribute air along the length of theunderdrain assembly. This internal air header can be used independently,or in addition to a secondary distribution layer of channel rod orperforated plate.

As can be seen best in FIG. 12, an air/water interface 104 exists withinthe underdrain 30, with the air plenum portion 100 positioned above awater filled portion 106. As will be appreciated, it is desirable toprevent the air from the air plenum portion from flowing back throughthe water inlet line 88 into the water chamber 96. Thus, the water inletline 88 may have an end plate 108 disposed at a first end 110 thereof.The end plate 108 may block off an upper portion of an opening 112 inthe water inlet line 88. In some embodiments, the end plate 108 may bepositioned so that a top end 108 a is disposed in the air plenum portion100 while a bottom end 108 b is disposed in the water filled portion106. Thus arranged, the opening 112 in the water inlet line 88 isdisposed entirely within the water filled portion of the underdrain 30,thereby preventing air from the air plenum portion 100 from escapinginto the chamber portion 96 via the water inlet line.

In the illustrated embodiment, the opening 112 in the water inlet line88 is formed by an angular cut 114 made in the water inlet line 88adjacent to the first end 110, and the end plate 108 is orientedsubstantially perpendicular with respect to a longitudinal axis A-A ofthe water inlet line 88. In some embodiments the angular cut forms anangle a with respect to the longitudinal axis of the water inlet line,which in the illustrated embodiment is parallel to the bottom plate 35of the underdrain 30. The angular cut can be oriented with either aforward or a reverse angle as required to achieve the desired effect ofisolating the gas phase (air) and liquid phase (water) flows. Otherembodiments can include openings in the side of the inlet pipe thatachieve the same effect. Thus arranged, the opening 112 in the secondend forms a plane that is non-parallel to the longitudinal axis of thewater inlet line. The size and orientation of the end plate 108 can beconfigured so that the opening 112 has the same or more cross-sectionalarea as a traditional open-ended pipe.

In some embodiments, the end plate 108 can be oriented so as to be+/−15-degrees from an absolute vertical orientation with respect to theaxis of the water inlet line 88. Such an arrangement is shown in FIG.16, in which the plane of the end plate 108 is oriented at an obliqueangle with respect to the longitudinal axis A-A of the water inlet line88. In other embodiments, as shown in FIG. 17, an end plate 108 isdisposed at both ends of the water inlet line 88 to further inhibit theingress of air into the chamber 96. In this and other embodiments, aweep hole 113 may be disposed in a top portion of the water inlet line88 to allow any air that may be trapped between the end plates 108 toescape.

FIGS. 18-21 show an alternative arrangement of an interface between theunderdrain 30 and the plate 92 that covers the water chamber 96 (seeFIG. 10). In this embodiment, the water inlet line 88 is engaged with,and sealed to, the plate 92. The longitudinal end 90 of the underdrain30 includes an opening 91 for receiving the water inlet line 88 therein.The opening 91 may have a seal 93 for sealing against an outer surfaceof the water inlet line 88 and/or the plate 92. FIGS. 18 and 19 show theunderdrain 30 positioned adjacent to the plate 92 prior to engagementwith the water inlet line 88. FIGS. 20 and 21 show the underdrain 30fully engaged with the water inlet line 88.

The embodiment of FIG. 21 also illustrates an alternative arrangement ofthe air inlet line 102. In this embodiment, the air inlet line 102 ispartially disposed within the water inlet line 88, and has an inlet end102 d disposed on the chamber side of the plate 92 (out of the mediabasin). The outlet 103 of the air inlet 102 is disposed through anopening in an upper surface of water inlet line 88 within the underdrain30. In some embodiments the outlet 103 is can direct air out of thisupper surface of the water inlet line 88, or it could be augmented by anadditional connecting pipe that helps to facilitate the air transferinto the underdrain 30.

FIGS. 22-29 show various alternative arrangements for enhancing theintroduction of air into the underdrain 30. In some instances, thesearrangements may improve and/or enable the distribution of air in casesin which a discrete air plenum is not viable. Although these embodimentsshow an air inlet line 102 positioned at the top of the underdrain 30,it will be appreciated that the air inlet line 102 can extend from anyexterior surface of the underdrain, including end connections as will bedescribed.

FIGS. 22 and 23 show arrangements of an air inlet line 102 that extendsvertically from the top of the underdrain 30 to allow air to beintroduced into the air plenum portion 100 of the underdrain. In theFIG. 22 embodiment, the air inlet line 102 is a vertically oriented tubethat extends through the first filtration member 142. A distal end 102 aof the air inlet line 102 may have an angled opening 103 to orient theflow of air in a particular direction. In the FIG. 23 embodiment, theair inlet line 102 may have a vertically oriented portion 102 b thatextends into the air plenum portion 100, and a horizontally orientedportion 102 c disposed within the air plenum portion. As will beappreciated this arrangement can provide a desired orientation to theair introduced through the air inlet line 102.

FIGS. 24 and 25 show an embodiment in which a horizontally oriented airinlet line 102 is provided through the longitudinal end 90 of theunderdrain 30. As can be seen, the air inlet line 102 of this embodimentis oriented parallel to the water inlet line 88, though this orientationis not critical and other orientations may also be used. The air inletline 102 is also elongated so that it extends a distance “d” along theinterior of the underdrain 30 to facilitate air distribution through theunderdrain. The air inlet line 102 is shown as being disposed above thesecond filtration member 144. In some embodiments the elongated airinlet line 102 includes perforations. In the illustrated embodiment thesecond filtration member 144 is oriented at an oblique angle β withrespect to the base plate 135 such that it is closer to the air inletline 102 directly adjacent the longitudinal end 90 of the underdrain 30and is progressively spaced apart from the air inlet line as it extendsalong the underdrain 30. As shown, the second filtration member 144 isangled downward within the underdrain 30. It will be appreciated that inaddition to, or apart from, the angled arrangement of the secondfiltration member 144, the second filtration member 144 can alsotransition through different shapes (e.g., W-shaped, V-shaped, S-shaped)along its length.

FIGS. 26-29 illustrate an embodiment of the underdrain 30 in which aninternal distribution pipe 105 is provided along the length of theunderdrain in the air plenum portion 100. The internal distribution pipe105 is thus positioned between the first filtration member 142 and thesecond filtration member 144. The internal distribution pipe 105 can becoupled to the air inlet line 102 to receive air from a pressurized airsource. In the illustrated embodiment, the air inlet line 102 couples tothe internal distribution pipe 105 near, but not at, the longitudinalend 90 of the underdrain 30. The air inlet line 102 can be perforatedalong all, or a portion of, its length. Although a single internaldistribution pipe 105 is shown, it will be appreciated that multiplesuch internal distribution pipes may be employed, and may be oriented toreach any internal portion of the underdrain 30 desired. In addition,the internal distribution pipe 105 or pipes can be coupled to multipleair inlet lines 102, as desired.

FIGS. 30 and 31 show arrangements of the underdrain 30 in whichperforations in the channel rods 44 (see FIG. 2) or the secondfiltration member 144 are strategically placed such that differences inheight along the length of the underdrain can be accommodated. This maybe important because the concrete base 10 upon which the underdrain 30sits may not always be perfectly level. For example, if positioned atopa non-level base 10, the underdrain 30 may be oriented at an angle γwith respect to horizontal. It is thus desirable to leave a large spacebetween the perforations that will be subject to water and theperforations that will be subject to air so that the air/water interface104 (see FIG. 12) can be maintained at a maximum tip angle .gamma.

In the FIG. 30 embodiment, the channel rods 44 positioned adjacent tothe upper portion of the underdrain have perforations 44 a that will beexposed to the air plenum in use. The channel rods 44 positionedadjacent to the bottom plate 35 have perforations 44 b that will beexposed to the water filled portion 106. These perforations 44 a, 44 bmay be separated by a distance “PD” that will enable a desired air/waterinterface 104 to be maintained even when the underdrain is oriented at amaximum tip angle .gamma.. In the FIG. 31 embodiments, perforations areprovided in the second filtration member 144. Upper perforations 144 amay be provided in the second filtration member 144 where it is adjacentto an upper portion of the underdrain 30. One or more sets of lowerperforations 144 b may be provided adjacent to the bottom plate 35. Theupper and lower perforation groups (144 a, 144 b) may be separated by adistance “PD” that will enable a desired air/water interface 104 to bemaintained even when the underdrain is oriented at a maximum tip angle.gamma.. An advantage of the arrangement shown in FIGS. 30 and 31 isthat it may enable the underdrain 30 to be used without the need foradditional external adjustment assemblies which are currently employedto level the underdrain when it is positioned atop a non-level base 10.

FIGS. 32 and 33 illustrate a hold-down mechanism 115 for the disclosedunderdrains 30. The hold-down mechanism 115 can perform a variety offunctions, including maintaining the underdrains 30 in a level state,and holding them in place during normal and backwash operations. Thehold-down mechanism 115 can also include a shock absorbing feature 117for providing a smooth distribution of forces during backwash operationsand for reducing the effects of water hammer in the system. The addedflexibility afforded by the shock absorbing feature 117 can extend thefatigue life of the hold-down mechanism 115 as well as one or moreportions of the underdrains 30.

In the illustrated embodiment the hold-down mechanism 115 can include ananchor bolt 118, a hold-down bar 120 and first and second leveling bolts122, 124. The anchor bolt 118 may have a first end 118 a coupled to thebase 10 (see FIG. 1), and a second end 118 b that protrudes through anopening 126 in the hold-down bar 120 and engages one or more threadednuts 128. A bottom-most of the threaded nuts 128 may bear against awasher 130, which itself engages a top surface of a resilient member132. The resilient member 132 may be configured to hold the washer 130at predetermined offset distance “d” from the hold-down bar 120.

The first and second leveling bolts 122, 124 may have first ends 122 a,124 a that abut the base 10 and are received by first and secondleveling nuts 131, 133 that are fixed, by welding, brazing or otherappropriate technique, to the bottom plate 35 of the underdrain 30.Respective and second ends 122 b, 124 b of the first and second levelingbolts 122, 124 have bolt heads 134, 136 that abut an underside surface138 of the hold-down bar 120.

As noted, the first end 118 a of the anchor bolt 118 may be fixed to thebase 10. By rotating the first and second leveling bolts 122, 124, theunderdrain 30 can be raised or lowered with respect to the base 10,adjusting an offset distance “OD” between the bottom plate 35 and thebase 10. The second ends 122 b, 124 b thus act as footings for theunderdrain 30.

The resilient member 132 imposes a downward force against the bolt heads134, 136, allowing the hold-down bar 120 to gently “ride” up and downdepending upon the forces applied to the underdrain 30. In this way, arigid connection between the anchor bolt 118 (and base 10) and theunderdrain 30 is avoided, which as will be appreciated will result inless shock to the hold-down mechanism 115 and the underdrains 30 duringoperation.

In the illustrated embodiment (FIG. 33) the resilient member 132 is aleaf spring having a top base portion 148 and oppositely disposed firstand second angled legs 150, 152. The first and second angled legs 150,152 have respective first and second clips 154, 156 disposed at thedistal ends of the first and second angled legs. The first and secondclips 154, 156 each has a pair of ears 158, 160 that wrap around aportion of the hold-down bar 120 to provisionally the position of theleaf spring and the anchor bolt 118 with respect to the hold-down bar.The anchor bolt 118 is received through an opening (not shown) in thetop base portion 148, and a washer—sandwiched between the lower-most ofthe one or more threaded nuts 128—bears against the top base portion.Upward motion of the hold-down bar 120 with respect to the anchor bolt118 causes the leaf spring to compress, while downward motion of thehold-down bar with respect to the anchor bolt 118 causes the leaf springto elongate. Both conditions result in the resilient leaf spring urgingthe hold-down bar 120 back to a neutral position with respect to theanchor bolt 118.

Although the illustrated embodiment shows the resilient member 132 asbeing a leaf spring, it will be appreciated that other resilientelements can be used instead (or in addition), including resilient(e.g., elastomeric) gaskets and/or o-rings, Belleville washers, and thelike, to achieve a desired effect of dampening vibrations expectedduring operation of the device. In addition, although the illustratedembodiment shows the resilient member 132 positioned on top of thehold-down bar 120, it will be appreciated that the resilient membercould instead be provided below the hold-down bar to achieve a desireddampening effect.

It will be appreciated that although the illustrated embodiments showthe underdrain 30, 130 as having a circular cross section, some or allof the aspects of the disclosed flow control devices and otherenhancements could be applied equally to an underdrain havingsemi-circular, elliptical, trapezoidal, rectangular or other crosssection known in the art.

While the foregoing is directed to embodiments of the invention, otherand further embodiments of the invention may be devised withoutdeparting from the basic scope thereof, and the scope thereof isdetermined by the claims that follow.

Various embodiments of systems, devices, and methods have been describedherein. These embodiments are given only by way of example and are notintended to limit the scope of the claimed inventions. It should beappreciated, moreover, that the various features of the embodiments thathave been described may be combined in various ways to produce numerousadditional embodiments. Moreover, while various materials, dimensions,shapes, configurations and locations, etc. have been described for usewith disclosed embodiments, others besides those disclosed may beutilized without exceeding the scope of the claimed inventions.

Persons of ordinary skill in the relevant arts will recognize that thesubject matter hereof may comprise fewer features than illustrated inany individual embodiment described above. The embodiments describedherein are not meant to be an exhaustive presentation of the ways inwhich the various features of the subject matter hereof may be combined.Accordingly, the embodiments are not mutually exclusive combinations offeatures; rather, the various embodiments can comprise a combination ofdifferent individual features selected from different individualembodiments, as understood by persons of ordinary skill in the art.Moreover, elements described with respect to one embodiment can beimplemented in other embodiments even when not described in suchembodiments unless otherwise noted.

Although a dependent claim may refer in the claims to a specificcombination with one or more other claims, other embodiments can alsoinclude a combination of the dependent claim with the subject matter ofeach other dependent claim or a combination of one or more features withother dependent or independent claims. Such combinations are proposedherein unless it is stated that a specific combination is not intended.

Any incorporation by reference of documents above is limited such thatno subject matter is incorporated that is contrary to the explicitdisclosure herein. Any incorporation by reference of documents above isfurther limited such that no claims included in the documents areincorporated by reference herein. Any incorporation by reference ofdocuments above is yet further limited such that any definitionsprovided in the documents are not incorporated by reference hereinunless expressly included herein.

For purposes of interpreting the claims, it is expressly intended thatthe provisions of 35 U.S.C. § 112(f) are not to be invoked unless thespecific terms “means for” or “step for” are recited in a claim.

1. The underdrain apparatus of claim 24, comprising: a flow control vanepositioned between the upper structure and the bottom plate. 2.(canceled)
 3. The underdrain apparatus of claim 24, wherein the bottomplate further comprises an opening for draining fluid into a trench. 4.The underdrain apparatus of claim 24, further comprising a plurality ofvanes positioned between the upper structure and the bottom plate. 5.The underdrain apparatus of claim 4, wherein at least one vane ispositioned perpendicular to the bottom plate.
 6. The underdrainapparatus of claim 4, wherein at least one vane is positioned parallelto the bottom plate.
 7. The underdrain apparatus of claim 4, wherein atleast one vane is positioned at an angle relative to the bottom plate.8. The underdrain apparatus of claim 4, wherein the plurality of vanesare each positioned at one or more angles relative to the bottom plate.9. The underdrain apparatus of claim 4, wherein the plurality of vanesare positioned along a longitudinal length of the underdrain.
 10. Theunderdrain apparatus of claim 3, wherein a top cap is positioned withinthe opening, the top cap including at least one opening through at leastone side wall of the top cap for restricting fluid flow.
 11. Theunderdrain apparatus of claim 10, wherein a flow control vane ispositioned within the top cap. 12-17. (canceled)
 18. The underdrainapparatus of claim 3, further comprising a flume plate or tubular memberpositioned in the trench for directing fluid flow. 19-23. (canceled) 24.An underdrain apparatus, comprising: an upper structure for filteringparticulates from a fluid, the upper structure including a firstfiltration member and a second filtration member; and a bottom plateconnected to the upper structure, wherein the second filtration memberis positioned between the first filtration member and the bottom plateand includes a formation that restricts fluid flow within theunderdrain.
 25. The underdrain apparatus of claim 24, wherein the secondfiltration member has a cross-sectional shape that is different from across-sectional shape of the first filtration member.
 26. The underdrainapparatus of claim 24, wherein the second filtration member has across-sectional shape selected from the list consisting of concave,convex, z-shaped, s-shaped w-shaped and v-shaped.
 27. An underdrainassembly comprising: the underdrain apparatus of claim 24, theunderdrain apparatus including: a water inlet for introducing water froma chamber or header into an interior portion of the underdrain apparatusor extracting water from the underdrain apparatus into the chamber orheader; an air inlet for introducing air into the interior portion ofthe underdrain apparatus wherein the water inlet comprises a first endexposed to the chamber and a second end exposed to the interior portionof the underdrain apparatus, the second end having an end plate coveringan upper portion of the second end, the second end further comprising anopening having an angular cut that forms an angle with respect to alongitudinal axis of the water inlet. 28-40. (canceled)
 41. Anunderdrain assembly, comprising: the underdrain apparatus of claim 24adjustably coupled to a base with a hold-down mechanism, the holddownmechanism comprising: an anchor bolt coupled to the base; a hold-downbar coupled to one end of the anchor bolt via a resilient member, and aleveling bolt having a first end in contact with the hold-down bar and asecond end in contact with the base; wherein rotating the leveling boltadjusts a position of the bottom plate with respect to the base. 42-46.(canceled)
 47. A manifold assembly, comprising: a plurality ofunderdrain apparatuses of claim 24, each of the plurality of underdrainapparatuses comprising an end connection, and a manifold having aplurality of receiving connections disposed along a longitudinal lengthof the manifold, each of the plurality of receiving connectionsconfigured to receive the end connection of a respective one of theplurality of underdrain apparatuses. 48-50. (canceled)
 51. Theunderdrain apparatus of claim 24, wherein the second filtration membercomprises a perforated plate.